Quick Links
Intro
Stats
Dyno
Cosmetic
Wing
Wheels
Steering Wheel
Fog Lights
Bumper
Clear Corner Markers
Wax A Comparison Test
Performance
Intake
Intercooler
Battery
Exhaust
Strut Brace
Sway Bar Mounts
Sway Bar
Trailing Arms
Toe Links
Brakes
Tires
Wheels
Gauges
Clutch
Radiator
Radiator Hose
AST
Silicone Hose Job
Computer
Boost Control
Turbo Timer
Fuel System
Ignition
929 MC
Oil Coolers
What's Next
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Intro: The Third generation Rx-7 is perhaps
one of the hardest cars to upgrade safely. A great part of this is due
to the unique nature of the rotary engine.
Below
I will offer some advice on some common and not so common upgrades. Doing
things in the wrong order can lead to a blown engine. Proper maintenance
is also a must. Certain things that are standard for a piston engine are
a no go for the rotary. For example spark
plugs must be replaced every 5-30K. This combined with Mazda's poor
marketing led to the low sales of this car. However if you are a person
that can pay attention to detail, you can enjoy more power per pound per
dollar than just about any other car. A good part of this is because of the rotary
engine. One of the main reasons this engine is so great is because it rotates
(see picture). A piston engine looses a great deal of
its energy changing the direction of travel of it's pistons. The rotary
also has far fewer moving parts that cause friction.
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Stats: Ever since I saw the first commercial for the
Rx-7 back in 92 I wanted one. It was my dream car. My dream car started out as
one of those cars that fell into the hands of a less knowledgeable person. It
actually had about 5 previous owners. It already had it's engine replaced once due
to incorrect modifications such as a piggyback computer chip designed only for a
stock car. Great, but it wasn't stock. It took one and a half years to get it up
to par and I'm still going. As I am not rich this was my daily
driver for almost 5 years. Today I drive an Mx-3 daily but still take the 7 out about once a week as
well as to the track. I enjoy driving it and see it as getting my moneys worth.
Since I bought it I have put about 75K on the car, every mile of which was great.
Weight - 2750 with 3/4 tank
of gas (2950 is about stock)
Horsepower -
295 heat soaked, expect +15 on the road
Torque - 260 (expect +5 to 10 on the
road)
0 to 60 - Est. 4.5
1/4 Mile - Est. Mid 12s
MPG - 20.8 average, 28 highway, 7 track
Dyno Run
Cosmetic

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Wing: Without going into to much detail I wanted
a wing that was less extreme than what I call the picnic basket handle
wing seen on some Supras and more extreme than stock. I found the Racing
Beat wing to be perfect. One thing to remember about getting a wing is
that most are cosmetic only. They offer a negligible amount of down force.
This includes the stock wing. If you want a wing that's actually functional
take a look at the stock wing for the 1999+ RX-7s. It's not cheap though.
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Wheels: When I bought my car it came with OZ
rims which are crap. I replaced them with stock which were a full 10 lb.
lighter per rim. Later I refinished my stock wheels by
hand. After a long while I upgraded to the jspec 17"
wheels. To learn about what you should worry
about when upgrading your wheels or tires go here.
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Steering wheel: I upgraded to a
Mazdaspeed Nardi steering wheel from an MP3. Click the link for details and
pictures.
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Fog lights: The lighting on the 7 is poor
at best and it needs fog lights. I started with PIAA Platinum's
which
were stolen. [$200] Next I went with Pilot. [$65] They are ok except for
the fact the bulbs blow pretty often. Currently I have them mounted on
custom aluminum brackets behind the bumper. Update: Along with the bumper
I lost a fog light so now I have Road Boy lights. [$40 to $75] I got silver ones
that look really great on my silver car. They are very nice for the price.
Almost as good as my old PIAAs to be honest. They are very bright, the
bulbs don't blow and the mounting brackets are also better than both my
other sets. I highly recommend these lights.
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Bumper: I have had three on my car since I
got it in January of 98. First was the PFS bumper which you can see on
my picture page.
I really liked this bumper even though it was to low and often scraped
the ground. I sold what was left of it when I had a little run in with
a guard rail. Next was stock. Not bad except for all the little stuff that
goes behind it. I didn't want to buy all of this over priced hardware so
I zip tied it on until I got the Shogun bumper that you see above. I got
it with a body kit but sold that because I didn't like it. However without
the rest of the kit the bumper doesn't really follow the lines of the car.
I got the factory mudguards which really looked great with the bumper.
If you decide to get this bumper or already have it there is an important
detail you need to know. Speeds much over 100 mph may rip the lip off due
to the great down force it provides. To avoid this just don't go over 100.
Just kidding! You will need to reinforce the connection between the lip
and the bumper. I used super large washers on the connection screws. I
have also seen extra brackets added in the air intake. Update: Thanx to
a really fat raccoon my poor bumper was destroyed. I only had it on with
the mudguards for one week. Oh well, I started to not like the look anyway. So
back to stock I went. I might get the KnightSports bumper next.
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Scuff Guards: These you can get at a Mazda dealer and look great
on a silver car. See Picture! I got them at a good price
from MazdaStuff.
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Clear Corner Markers:
I call these my rice corners. They were very cheap at about $70 for both front
and rear sets. The fronts replaced yellow ones while the rears replaced red
ones. The bulbs produce the needed color. I guess there wasn't much of a reason
to add these but it was so easy and they do look nice on a silver car. However I
don't think they would look right on other colored cars except for maybe white.
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Front Turn Signals: These can be found at
rx7store.net and cost $150. I got mine from somebody on eBay for closer to
$100 though. Naturally I got clear lenses with the polished housings. I'll get
some pictures up sometims.
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Wax: I have been conducting tests on different
waxes and have found some very interesting results. Here is how I have
been doing my tests. I wax half of my car with one product and the other
half with another straight down the center. I drive it every day so the
protection gets a work out to be sure. I started by testing Prolong
paint sealant against some popular brands like Liquid Glass, Mother's and
Meguiar's. I was sure ProLong was a gimmick and that it wouldn't last against
top of the line waxes. However I was tired of waxing my car so often because
I hate doing it and I have read that waxes melt in the hot sun. Prolong
is a sealant and offers a lifetime warranty on your new car's paint if
you use Prolong from the start. The results? Lasts twice as long, twice
as easy to apply, twice as smooth and shiny and only costs twice as much.
I will never go back to wax. So next I heard about another sealant called
Zaino
Bros' that can only be bought online. Zaino does suggest using their
pre-cleaner before your first application but after this it's a breeze. This test
took forever because
the sealants last so darn long. From what I can tell the Zaino is doing
better because it beads the water when I wash the car. Both still bead
in the rain though. My current test is on another gimmick product called Nu Finish. The infomercials claim it lasts a year and can go through 52
car washes and still bead the water. It is also a sealant but at less than
$5 I wonder if I should even put it on my car. Well I did. It actually out
lasted Zaino however only slightly. It was also more difficult to apply because
removing the extra was gumming up my rag. For now I'm sticking to Zaino but the bottom
line is that wax isn't anything compared to sealant!!! Update: Prolong has been
discontinued as far as I can tell. A few of the leading brands are starting to
come out with sealants, which I will test.
Performance
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Intake: There are a great many ways to upgrade
this component. Many are just cone filters stuck on the ends of the hoses.
This is worse than stock because they draw hot air from the engine compartment.
Cold air induction is a must. If you want to upgrade the intercooler you
almost have to replace the stock air box. Besides replacing the air box
or just throwing on some cones there is one other good choice which is
the Racing Beat intake. It replaces the crappy ducting which is the weakest
part of the stock intake. Combine this with a K&N filter and you have
a winner. Price is only about $100. This was my first intake and served me well
for many years. Another addition I did for the intake
was enlarging the inlet in the nose for better air flow. For a template of my duct extension see
this picture. If you plan on printing it you will
need to do something like select half of it and select "print selection" from
the print options because it won't fit on one sheet of paper. Another cheap way
to go is by cutting holes in the bottom of the stock box, closing off the normal
ducting and adding a heat shield. This has been discussed in great detail on the
forum.
My current intake
is completely 100% custom fabricated. In addition to the intake I added an efini
Y-pipe. It eliminates the hose coupling that is failure prone along with
adjusting the angle of the blow-off valve attachment in an effort to clear the
air passage. At around $250 it's probably not really worth buying but I figured
I would treat myself. I'm guessing around a 2 hp gain although some say as much
as 10.
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Intercooler: The stock intercooler is
a weak link to be sure so if your running your car hard
and
want more power but also want to prevent detonation you should upgrade.
Not only is the stock IC small but it also doesn't have internal fins for
heat transfer. There are many intercoolers that are readily available and
worth buying, far more than when I was in the market. My basic choices that
didn't involve relocating the battery were M2, GReddy, PFS and Pettit. In my opinion
that is the order of their quality in terms of cooling. There is of
course a price
difference
and for the average person any one will do so I went with GReddy because
it's the cheapest and didn't require replacing the air box. I bought it
used and much to my dismay it was missing a pipe. As a temporary fix I
used some PBC, as can be seen in the picture. Finding a place that offered
2 3/4 dia. piping wasn't easy but after a long search I found
www.mandrelbending.com.
They did a good job but their shipping is out of control. $21.00 for a
one pound box bringing the total to fix this problem to $78. Another problem
is that if you get this intercooler and also go with the RB intake the
ducting provided won't work. It's crap anyway so I made my own using sheet
metal. A few notes on intercoolers. Depth
doesn't matter as much as area because most of the cooling an intercooler
does is done in the first 1/2 inch. Another thing to consider is the fact
that the intake for the intercooler is shared with the air intake. This
can cause back flow which is air being sucked from the engine bay through
the hot intercooler into the air intake. Although this is only really possible
at low speeds I still recommend separating the intakes. Fans are a great idea
and I'll probably add one soon. As for large SMICs like CWCs and M2s, which
require relocating the battery I say that the intake duct is too small to feed
enough air to such an intercooler to the point of increased cooling. Only so
much air can get through the opening so if the intercooler is monstrous in size
the air will be flowing over it very slowly. Pressure drop may also be a
concern. Who can forget
the intercooler comparison that Sport Compact Car magazine did for their
project Rx-7. It found no improvement with the M2 large over the medium. Now, a
word on front mounts- Unless you are drag racing or concerned more with looks,
these hinder air flow to the radiator and heat the air that it does get. For a
car with cooling problems this is a bad idea. You can contest these ideas all you want but I know
of people with cooling problems on the track with FMICs. It is well documented! Some people criticize
the GReddy SMIC but with my ducting the top is cool to the touch even under
track conditions. It is a great design.
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Battery: Normal batteries seem to leak in
my car. Click on the link to see what I did about it.
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Exhaust: There are several choices here and
"the best" really depends on you. When I got my car it had the old style
GReddy exhaust on it which I really liked. 3" stainless is the best, even though
my GReddy is mild and rusting to hell. I will eventually be custom fabbing my
own exhaust. (Update: I have now completed my
custom exhaust!!) Another part of
the exhaust are the
cats. The pre cat should be replaced with a down pipe if you haven't
done this already. The stock pre-cat can get clogged when it gets old and if
this happens it can cause an engine fire. I got a Stainless Steel pipe
from ATR. I got my car tested for emissions and this modification didn't affect
it at all. The last piece of the puzzle is the main cat. Many people replace this
with a mid-pipe, which is an elimination of the cat just like the down pipe
eliminates the pre-cat. It offers much more power
up high but down low power suffers. I decided to go with a high-flow cat with 3"
pipe from ATR. In addition to the power lost down low I also consider clean air
important. A mid pipe is also much louder and can cause boost creep. I gained
10hp over the stock unit at the top end. I would urge everyone to consider
sticking with a cat unless your car is strictly a track car.
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Strut Brace: This comes standard on the
R1 model. I have one made by GAB. I think it makes steering more responsive.
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Sway Bar Mounts: The stock sway bar mounts are prone to failure under
hard cornering and can actually cause damage to the frame in some cases. These
problems are even more likely if you're auto-Xing or using R-compound tires for
racing. When I noticed that one of my mounts was bent I upgraded to the CWC
mounts. They are solid aluminum and attach to the chassis by both screwing it to
the stock holes and clamping down on to the side, thus lessening the chance for
cracks in the frame. They are also shorter so the sway bar is brought in away
from the road. This is good for lowered cars.
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Sway Bars:
When it came
time to buy a sway bar I found a lot of good choices however each one offered a
different degree of stiffness. I couldn't decide which one would match well with
my other planned suspension upgrades. This led me to believe the safe bet was an
adjustable one. There were two choices, M2 and
TriPoint
Engineering. M2 decided that their kit was too expensive and wasn't
profitable so I went with TriPoint's. The cost is nearly double that of a normal
bar but I felt that the cost was worth it. The TriPoint bar is of the highest quality and installation was a breeze.
(Nice for a change.) Initially I was going to buy an
adjustable rear bar too made by Racing Beat but heard that some road racers
completely remove the rear bar. I decided that if I needed it I could buy it
later, which I did. After installing coilovers and the front bar I had pretty
bad understeer so I bought the RB rear bar. This bar's install was not a breeze.
First of all the red urethane bushings that were provided were too large for the
stock mounts. I have read that one person shaved the bushings down but I bent
the bushing mounts wider and re-drilled the holes. I reported this to RB and
they were extremely responsive but dispite the measurements I sent them they
were not convinced that this is a problem with their kit. If you experienced a
similar problem with your RB rear bar please contact RB so they know I'm not
alone. Another problem I had with the bar was the two adjustment positions. The
first one (stiffest) is in the same position as the stock bar's single hole
while the second (softer but still stiffer than stock) is further out by about
an inch. Due to my slightly thicker coilovers the bulky stock sway bar end link
won't fit in the outer position. This sent me in to oversteer. I am planning on
buying some rod ends to replace the stock links but have managed to get me car
pretty netural by adjusting the front bar. For a nice article on the benefits of sway bars check out
this article from Grass Roots Motorsports.
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Trailing
Arms: The 3rd gen Rx-7 can suffer from a condition known as wheel hop, which
occurs during hard acceleration in first gear. Basically as the car applies
torque to the wheels the suspension flexes a bit. When the wheels break loose
the suspension un-flexes due to the reduced friction level. The process then
repeats and produces a very violent vibration. This not only hurts performance
but is also damaging to the car. The main point of flex are the compliant
bushings in the trailing arms. Aftermarket Trailing arms such as the ones sold
by Pettit, M2 or Rotary
Extreme eliminate the stock bushing with a pillow ball joint. I went with
Rotary Extreme. They use solid machined aluminum (some of the others use steel
tubes), better pillow balls and don't require modifications to accept the use of
dust boots. They are other ways to reduce wheel hop as well like solid diff
mounts or a diff brace but these things transfer more vibration to the chassis
and this modification eliminates the problem in most cars.
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Toe
Links: Just as with the trailing arms I got from Rotary Extreme these toe
links replace more of the compliant stock bushings with pillow balls. In this
case the toe links control of all things... toe. According to M2 the Rx-7 can
experience toe out in the rear under aggressive cornering and braking due to
these bushings giving a little. Normally the novice driver should only brake in
a straight line on the track but there are times when breaking in a turn can be
needed. I got these links at a reduced price with the trailing arms so figured
why not.
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Brakes:
If I were rich I would get something
like the M2 big brake upgrade but I'm not and the stock brakes are really
good on this car. There are a few things you can do to improve the stock brakes
though. My stock rotors warped with no question. I believe the stock pads were
the cause. I upgraded to Axxis pads and Brembo slotted rotors. Slotted rotors
offer a slight advantage over stock because the slots help the pad in that
glazed material is removed. There are other advantages too but I'll let you
research that on your own. As for drilled rotors they are nice too but have a very high chance
of cracking if you race. If somebody tells you differently they don't know jack!
I have found the best price on new rotors on eBay. As for my pads I got Axxis
Metal Master, which are a great street/race combo pad at a very reasonable
price. On the street they don't have great bite, epically when cold but dusting
is minimal and they are quiet. On the track they bite well and for my
non-aggressive braking style they don't fade. I have experienced fade on tracks
that are hard on brakes but it was manageable. They are durable and don't dust
excessively on the track. However if you are racing your car more aggressively
look at Hawk Blue pads. I'll be trying the new Axxis Ultimates next, which are
their new and improved combo pad. Lastly I painted my calipers and polished the letters. No improvement in
performance but they look great! I'll also be installing a 929 master cylinder,
which is highly recommended with a big brake kit but also enhances the stock
system. It is both longer and larger in diameter (1" compared to 7/8") compared
to the stock unit.
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Tires: My general thoughts on tires along with an
interactive price shopper.
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Wheels: This page shows my wheel refinishing process
and my jspec wheels.
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Gauges: I have four gauges, two mounted on
a dual A-pillar mount, one in a DIN panel and the boost on the Pettit
column
mount. I had Autometer gauges but the boost gauge wasn't on zero at zero
boost. Total crap. Oh but wait... NASCAR uses them so they must be good... lol. I then bought a used HKS boost gauge and a VDO temp
gauge (which looks better and costs less). Another good brand is SPI although
they are a bit more expensive. Defi gauges are also good and look more
like stock than any other brand. As for what gauges to get you NEED both
a boost and a water temperature gauge. Without a boost gauge there is no
way to tell if your car is running right. Water temp. is important because
the stock gauge is nothing more than an idiot light and is non linear.
If this gauge moves past center it's probably too late as the rotor housing
will warp if over heated. To install this gauge you need to tap into the
water filler neck. If you get the VDO gauge you might be able to use the
pre tapped hole on the top by getting an adapter and a washer.
E-mail
me for details. Update: I have learned that many Rx-7s have a slightly
different filler neck with the hole I used closer to the cap making my
setup impossible. You can still get a gauge but will have to tap into the
neck. Another choice is the coolant line for the TB but I suggest sticking with
the filler neck. I have also been getting many questions on where to get VDO gauges
and what type to buy. I got mine from summit racing. I chose the Vision
series with 96" of tubing. The length of the tubing
is fixed on these gauges so it can't be made longer or shorter. If you want to
go through the fender get 96". If you want to go through the fire wall go with
72". Another gauge many people get is Air/Fuel ratio. I did this as well as I am
getting close to the limit of the stock fuel system and wanted to keep an eye on
things. There are many people that say this gauge is worthless and it
is... for tuning your car. Just like the water temp gauge it will let you know
if there is a problem. There aren't many choices for this gauge.
Many A/F meters are boxes with lights instead of a round gauge. Cyberdyne
and Autometer are two of the only choices. Cyberdyne had vertical lights
that doesn't look good to me so I bit the Silver Bullet and bought an Autometer
product. Look for readings around .84-.86 volts, which is on the rich side
for these gauges. Under 3K RPM and under vacuum expect the reading to oscillate
up and down. Although this is annoying it is normal and is just the computer
operating in closed loop mode in order to find the best ratio. At idle
expect full lean. Oh and I painted the bezel black because the silver was
too much. Lastly I mounted a 46mm HKS temp gauge in a DIN panel above my stereo.
(It's a high tec Pioneer cassette player.) I'm having some problems hooking it
up due to a missing sender unit mount that was suppose to be in the package. I
plan on using the RB adapter though that is basically an aluminum block the goes
under the oil filter pedestal. It is designed for a second gen Rx-7 but can be
used in a third gen with a bit of work. For more detail check out my buddy's
Chris' site.
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Clutch: When I bought my car it came with a
CenterForce dual friction clutch. What a POS! It slips randomly when fully
engaged, requires tremendous pedal pressure and has a small engagement area,
which all together makes for a jerky ride if you get lazy. If you are thinking of upgrading your clutch go with an ACT. They are considered
by most to be the best. Keep in mind that the stock clutch on this car
is very nice so don't upgrade unless it's broken or you have
lots of power... or if you drag race. Drag racing places higher demands
on a clutch regardless of your power levels.
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Radiator: Well I wasn't planning to do this
upgrade as soon as I did but a lost screw got wedged between my fan and radiator
so I had to do something. I decided to upgrade instead of spending my time
putting in a stock part. I mean, what's the point in doing that? If I'm
going to spend time and money I might as well upgrade. Unfortunately I didn't
have time to price shop or do much research. I ended up with a Mazdacomp
radiator. It's all aluminum and is 1 1/2 inches thick instead of 1 inch.
I won't go into my adventures of installing it so if you want some more
info just e-mail me. In the end I see slightly lower temps by about 5 deg.
I think I might see bigger benefits when I'm closer to the limits like
at the track. I guess I'll find out next season.
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Radiator Hose: I
upgrade to metal radiator hoses by Cool-Flex.
Click the link for info.
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AST: My plastic Air Separator Tank broke at the
point where the hose to the Filler neck connects. I was very lucky my car
didn't over heat. So now I have done what I should have done earlier. I
called Pettit and bought their aluminum AST. Some people get the AST elimination
kit. It is cheaper but there are rumors that without the AST small bubbles
won't be filtered out. These can get lodged in the channels cooling the
rotors causing a hot spot thus warping the rotors. I'm not sure I believe
this but the way I see it is that Mazda put the AST in there for a reason.
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Silicone Hose Job: This is a typical reliability
upgrade that involves replacing the 70 some rubber vacuum hoses with silicone
hoses. The rubber ones are very failure prone and normally result in low boost.
Be warned that if you attempt this upgrade yourself it is very difficult. Only
the most experienced users should attempt it. I paid somebody to do it because I
was owed some free labor. Big mistake but when wasn't taking my car someplace
other than KD Rotary a bad idea?
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Computer: This is the most important upgrade
and is the difference between going fast and blowing an engine. A general
rule to follow is that if you do more than two of the following, you need
to upgrade. The upgrades are mid pipe, down pipe, intake and exhaust. There
are three main choices here. One is the PFS setup. This takes the readings
fed too (or is it after) the stock computer and changes them. This I don't like.
In my mind it is working against the stock computer instead of with it however
it can work great if tuned properly. (Even then it can have grounding and
ignition issues.) Tuning is the major advantage
with this setup. If you get a key pad and have a laptop you can create
your own fuel curves. Many people have also reported that the computer
simply does not work as it should no matter how it is tuned. Even Peter
has admitted his computer doesn't work on later models like 95s. There is also a
high end problem where the engine is basically turned off. I'd go in to more
detail but I'm just going to say, "don't get this computer!" The second
choice is getting a computer upgrade. Pettit and M2 along with some other places
offer this service. Basically it involves removing two of the chips from the
computer and replacing them with a bunch of new chips. This setup works great.
The only drawback is that if you do a major new upgrade you may need to replace
one of the chips which will run you $50. This is the choice I made and cost me
$800. BTW this is much different than those other chips you can buy from little
ads in magazines. Those are total crap for this car! Trust me on this one, my
car had one from the first owner. Anyway the difference between the Pettit and M2 is
that Pettit tunes theirs for 93 octane while M2 uses more conservative fuel maps
for Ca 91 gas. A new choice that wasn't available when I got my Pettit
is the Apexi PFC. This is great because it is a stand alone unit that completely
replaces the old computer and the 3K hesitation. It is adjustable like
the PFS PMS but doesn't have the problems. It is the best and even though
it costs as much as the PFS it is worth the money. It has readouts of just about
everything like boost, water temp, and injector duty%. I would invest in one but
it does operate the air pump in a way that decreases catalytic converter life.
However I may be forced to get one because the Pettit ECU does not allow for
1300 seconday injectors, which are required if I want to surpass 300 hp at the
wheels.
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Boost Control: Yet another advantage the PFC
computer has over the Pettit unit is the ability to adjust boost levels and
store two pre-set levels that can be quickly alternated. Well I guess I'm a die
hard Pettit ECU fan because I opted for a stand along boost controller. Assuming
you have the stock twins there are two methods I suggest. One is a manual valve
spliced in to the waste gate control line. Such a valve can be purchased at
hardware stores and allows you to adjust the boost manually. The other is the
GReddy profec b. The are other boost controllers out there but for this
application there simply is no other acceptable choice. It has two settings and
what is basically a speed knob, which controls the speed at which the unit
adjusts boost. I have the older version. The newer version is digital. Some
people have reported problem with the new version but I haven't looked in to it
much.
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Turbo Timer: This is a frequently misunderstood
device. It is designed to let your car idle after a hard drive so that oil
doesn't bake onto the burning hot turbo bushings. (Known as coking) However if a
turbo timer is used after normal driving it is of no benifit and actually does
nothing but burn gas and heat up the engine. While a car idles the engine temps
rise until the fans turn on. For the Rx-7 normal operating temp is between 180
and 220. There is no need to heat the engine up to 220 for no reason. A GReddy
unit can with my car and it mostly comes in handy to warm up my car while I
leave the car unattended. Both the profec b and the turbo timer along with an
oil temp gauge are mounted in a Blitz DIN panel. I thought this would be easy
but it was far from it. I would have been better off fabbing a custom unit.
First of all the profec b is thicker than the slots on this panel. In addition
both the profec and the timer were wider. I had to carefully cut the darn thing
up. Not only that but the panel required a spacer/bezel because it is too small.
The picture on the box shows it mounted in an Rx-7 with a very nice bezel so why
did I have to create one myself? I should have sold this thing since it is
discontinued and fetches a pretty penny.
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Fuel System: Perhaps the one biggest drawback of the
Pettit chip is that it can't be tuned for larger injectors. Pettit says they are
developing a chip for 1300 cc injectors but I can't wait forever. I have however
upgraded the stock fuel pump. The best option it to get a Denso pump from a late
model Supra. It is a drop in unit and is of higher quality than many of the
other pumps you can buy. The stock pump is good for up to about 300 to 350 at
the wheels. Mine actually started to fail at a track event but I already had the
new pump waiting at home so it wasn't a big deal. You can find these pumps used
for about $100 however I bought mine new. The lowest price I could find was at
www.partznet.com for $180 but got quotes
as high as $250. I also bought the little mesh bag that goes over the pickup.
It's angle is slightly better, which helps reduce fuel starvation during fuel
slosh in hard left turns. It was part number 2321746110.
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Ignition: There are a lot of misconceptions here
so read carefully. I have done my research in this area. Lets start with
upgraded ignition like the ones offered by Crane and Jacobs. Do not buy
these units. They offer no improvement over stock. Many racers use the
stock system for their cars with huge hp levels. I have also seen these
systems cause problems that led to burned up turbos. Even newr units that have
come to market like AEM have serious problems such as over heating and turning
off. If you must get a
system the only real choice is the HKS Twin Power unit. It's additional performance
is questionable but it is a quality unit. It is mostly proven to deliver
consistent power under higher boost levels. Next is plug wires. One popular brand to avoid is Magnecor.
They sell based on brand recognition, just like Fram filters, which
should also be avoided. These wires have higher resistance with higher
levels of EM interference that can mess with your radio and computer. 10
mm Magnecor wires in particular cause problems for many owners. I'm not entirely
sure why because many people report positive results so it might be a problem
with the boots sealing properly. Jacobs wires
also have a flaw which is that their boots can come off of the plug. I bought a
set of Accel wires, which served me well for many miles. Taylor is another great
brand that many owners use with success. I recently bought a set of MSD wires
because it looked like they had superior quality however I was disappointed to
see that fitment was a huge issue and that the advertised "separate conductor
crimp tabs" was completely false advertising! Most drivers seem to be sticking
with stock NGK wires. They have greater resistance but then again
resistance is mostly a selling ploy and does not make a plug wire good or bad. One other popular choice are the wires sold by Racing
Beat. I have been unable to find any data on these wires but doubt that
at their $100 price they are worth buying. Lastly and most importantly
is the plug. I am conducting extensive research on this component which
can be seen here.
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929 Master Cylinder: This is the device that forces
brake fluid to the pistons and stops the car. The Master Cylinder (MC) from the
Mazda 929 is slightly larger at 1" instead of the stock 15/16th. Slight
modifications are required, which I trusted to KD Rotary. (I hate fluids.)
However it should be easy for most people with the right tools. For a complete
description go here.
http://www.negative-camber.org/crispyrx7/929.htm This is the prefered
upgrade if you move to a big brake kit but even with stock brakes it creates a
firmer pedal feel. I have stock brakes but when I saw one of these brand new on
eBay for about $45 I jumped on it. My stock one was getting old anyway. Well
don't expect to repeat my luck as these normally sell for over $100.
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Dual Oil Coolers: About 30% of the Rx-7's cooling
is performed by the oil system and with a track driven car cooling becomes
critical. My car was not an R1 that comes with dual coolers from the factory so
I figured it was time to upgrade. Before doing so I installed an oil temp gauge
so I could see the difference. Wow, my temps were hot hot HOT. I won't quote
them because depending on where you mount your sender unit your temps will vary
a lot. Anyway after installing the coolers my temps dropped big time. So which
kit did I choose? Well I looked at several including the now unattainable
Crooked Willow kit to a GReedy kit from Japan. I went with a slightly more
expensive kit though and got the Rotary
Extreme kit. I saw several advantages in this kit including how the hoses
from the coolers exit from the top of the coolers instead of the bottom as well
as the owner's (Chuck) high standards for quality. This kit uses top notch hoses
and doesn't have the reported problems with the thermostat that the CW kit did.
I'm sure I will be happy with this kit. It could use some ducts though. You may
also wish to check out Gotham Racing's new kit.
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What's Next?: Lets just say I have a lot of parts
sitting around including a vented hood and 99 spec lip.
For more in-depth information check out
Lighting
in a World of Thunder.
If you need some help with your car or have some comments (good or bad)
about what I have said E-mail
me or just go Home.